General topics » Torque settings for tightening

Hi folks
I can only find minimal reference to torque settings on pp 220-222. Does anyone know where there is a comprehensive listing please? I have searched this site but couldn't spot anything.
I'm about to ft the Powerbronze hugger and it needs the bolts that secure the rear brake caliper to be replaced and tightened (PB says "use the manufacturers settings!"

Thanks

Cannot insert data file into field - look at the bottom of list and download of you can


If in doubt - full list


Service data 0A05 - R 1200 RS
Designation Precondition Value Valid
11 - Engine
Running-in speeds Odometer
reading 0...1000 km <5000 min
Odometer
reading 0...1000 km
no full throttle
Engine oil, capacity with filter change max 4 l
Fluids and lubricants
Viscosity class
Engine oil, specified level between MIN and MAX marks
1134 - Valves with springs
Inlet valve clearance Engine cold max 35 °C 0.10...0.17 mm
Exhaust valve clearance Engine cold max 35 °C 0.34...0.41 mm
1212 - Ignition wiring, spark plugs
Spark plugs, manufacturer and
designation
NGK LMAR8D-J
17 - Cooling
Cooling system test pressure Test pressure must
remain
unchanged: min 5 min
1.5 bar
Coolant, specified level engine cold, vehicle
standing upright
Between MIN and MAX marks on
the expansion tank
Coolant capacity total in coolant circuit 1.5 l
in expansion tank 0.25 l
General consumable (Antifreeze and corrosion inhibitor)
21 - Clutch
Clutch-fluid level (repairs) with new clutch liner,
reservoir horizontal
Mark in reservoir
Hydraulic fluid (Vitamol V10)
31 - Front axle, front-wheel steering
Fork oil, capacity of left fork leg initial filling approx. 521 ml
-1
BMW-Motorrad - 0A05 - R 1200 RS, K54
052015 R1200 RS, K54 BMW Motorrad, UX-VA-4 1/8
Telescopic fork oil (Telescopic fork oil SAE 7.5)
Fork oil, capacity of right fork leg initial filling approx. 521 ml
Telescopic fork oil (Telescopic fork oil SAE 7.5)
Level of fork oil in left fork leg (air
chamber)
Forks and damper unit
fully compressed,
compression spring
and spacer removed
110 mm
Telescopic fork oil (Telescopic fork oil SAE 7.5)
Level of fork oil in right fork leg (air
chamber)
Forks and damper unit
fully compressed,
compression spring
and spacer removed
110 mm
Telescopic fork oil (Telescopic fork oil SAE 7.5)
33 - Rear axle, rear-wheel drive and rear-wheel guidance
Bevel gears, oil capacity Oil change 180 ml
Gear oil (Castrol SAF-XO)
34 - Brakes
Brake fluid level, front Brake-fluid reservoir
horizontal, motorcycle
upright
It is impermissible for the brake fluid
level to drop below the MIN mark.
Hydraulic fluid (Brake fluid, DOT4)
Brake fluid level, rear Brake-fluid reservoir
horizontal, motorcycle
upright
It is impermissible for the brake fluid
level to drop below the MIN mark.
Hydraulic fluid (Brake fluid, DOT4)
3411 - Front brake
Brake disc thickness, front When new 4.5 mm
Wear limit 4 mm
Brake-pad wear limit, front Friction pad only,
without backing plate.
The wear indicators
(grooves) must be
clearly visible.
1.0 mm
3421 - Rear brake
Brake-pad wear limit, rear Friction pad only,
without backing plate.
1.0 mm
BMW-Motorrad - 0A05 - R 1200 RS, K54
052015 R1200 RS, K54 BMW Motorrad, UX-VA-4 2/8
Brake disc thickness, rear When new 5 mm
Wear limit min 4.5 mm
3630 - Motorcycle wheels
Permissible front-wheel imbalance max 5 g
Permissible rear-wheel imbalance max 45 g
Balancing weight for rear wheel
Weight must be divided equally
across both sides and weights
attached to rim on left and right.
max 80 g
Balancing weight for front wheel
Weight must be divided equally
across both sides and weights
attached to rim on left and right.
max 80 g
3632 - Tyres
Tyre pressure, front tyre cold 2.5 bar
Tyre tread depth, front and rear For Germany only min 1.6 mm
Outside Germany Country-specific legal requirements
Tyre pressure, rear tyre cold 2.9 bar
Wheel valve test pressure 4 bar
6312 - Headlight
Distance between headlight and
vertical surface
For headlight adjustment
5 m
Distance between light/dark cut-off
and mark at height of centre of
headlight
Suspension set to
basic setting and
vehicle loaded with
85 kg
5 cm
11 11 - Engine block
Threaded plug for locking at TDC in crankcase
M16 x 1.5 30 Nm
Oil drain plug to crankcase
M20 x 1.5 42 Nm
Coolant drain plug in crankcase
M10 x 1 10 Nm
11 12 - Cylinder head with cover
Cylinder head cover to cylinder head
M6 10 Nm
Camshaft bearing cap to cylinder head
M6 x 35 tighten alternately
10 Nm
11 31 - Camshaft
Camshaft sprocket to camshaft
Exhaust camshaft (with trigger for camshaft sensor), M10 x
1.25 x 35 - 10.9
65 Nm
BMW-Motorrad - 0A05 - R 1200 RS, K54
052015 R1200 RS, K54 BMW Motorrad, UX-VA-4 3/8
other camshafts, M10 x 1.25 x 25 - 10.9 65 Nm
Trigger for camshaft sensor to camshaft (clamp)
M5 x 20 5 Nm
Chain tensioner to cylinder
M18 x 1.5 32 Nm
11 42 - Oil filter and lines
Oil filter to crankcase
Lubricate sealing ring with engine oil 11 Nm
12 12 - Ignition wiring, spark plugs
Spark plug to cylinder head
M10 x 1 12 Nm
12 41 - Starter with fastener
Starter to gearbox cover
M6 x 35 12 Nm
Wiring harness (positive) to starter
M6, Replace nut
Thread-locking compound (mechanical)
8 Nm
13 72 - Air filter
Air filter cover to intake air silencer
M5 x 50 in diagonally opposite sequence
3 Nm
16 11 - Fuel tank with filler neck
Fuel tank to frame
M8 x 45 19 Nm
17 11 - Radiator with fasteners
Radiator to frame
M6 x 25 8 Nm
18 51 - Exhaust system parts with mountings
Mount for servomotor to gearbox cover
M6 x 25 8 Nm
Exhaust header to cylinder head
M8 28 Nm
Bracket for exhaust manifold to gearbox cover
M8 x 20 19 Nm
Clamp to silencer and exhaust manifold 22 Nm
Silencer to rear frame
M8 x 35 19 Nm
BMW-Motorrad - 0A05 - R 1200 RS, K54
052015 R1200 RS, K54 BMW Motorrad, UX-VA-4 4/8
21 52 - Clutch actuation (hydraulics)
Clutch slave cylinder to gearbox cover
M6 x 20 Tighten the screws twice
8 Nm
Clutch line to clutch lever fitting
M10 x 1 7 Nm
Clutch line to clutch slave cylinder 7 Nm
31 42 - Telescopic forks
Clamping screw for quick-release axle in telescopic fork
M8 x 50 Tighten screws six times in
alternate sequence
19 Nm
Fork bridge, bottom, to fork fixed tube
M8 x 30 Tighten screws six times in
alternate sequence
19 Nm
Fork bridge, top, to telescopic forks
M8 x 30 19 Nm
Locknut to fork-leg cap
M8 x 1.25 15 Nm
Adjustment specification, steering-head bearing
bottom slotted nut, M35 x 1 Tightening torque, 40 Nm
Swing the forks 3x to left/right
through full arc of travel
slacken (forks turned fully to the
left), 80°
Tightening torque (forks turned fully
to right), 15 Nm
Rubber washer
top slotted nut, M35 x 1
Secure with circlip
Tightening torque, 1 Nm
turn further until circlip can be
installed
BMW-Motorrad - 0A05 - R 1200 RS, K54
052015 R1200 RS, K54 BMW Motorrad, UX-VA-4 5/8
Adjusting steering-head bearing (for maintenance)
Bottom slotted nut, M35 x 1 (forks turned fully to right), 15 Nm
Rubber washer
Top slotted nut, M35 x 1
Secure with circlip
Tightening torque, 1 Nm
turn further until circlip can be
installed
Cover to fixed fork tube
M52 x 1.5 20 Nm
Fork bridge, top, to steering tube
M28 x 1.5
Clean screw, thinly lubricate threads and underside of head,
Lubricant (Klüberplex Fluoropan T PTFE)
130 Nm
Damper unit to fork base
M8x 25
Thread-locking compound (Micro-encapsulated)
or, Thread-locking compound (Loctite 243, Medium strength)
25 Nm
Cover to left fork leg
M5 x 12 3 Nm
32 71 - Motorcycle handlebars
Handlebar bridge to fork bridge
M8 x 35 19 Nm
32 72 - Handlebar lever
Handlebar fitting to handlebar
M6 x 30 8 Nm
32 76 - Steering damper
Steering damper to frame / fork bridge
M8 x 30
Thread-locking compound (Micro-encapsulated)
or, Thread-locking compound (Loctite 243, Medium strength)
19 Nm
33 75 - Housing for bevel gears, rear
Oil drain plug in bevel gears
M12 x 1 20 Nm
Oil filler plug to bevel gears
M12 x 1.5 20 Nm
34 11 - Front brake
Brake disc to front wheel
M8 x 27, Replace screw
Thread-locking compound (Micro-encapsulated)
tighten by stages in diagonally
opposite sequence
19 Nm
Brake caliper on telescopic fork
BMW-Motorrad - 0A05 - R 1200 RS, K54
052015 R1200 RS, K54 BMW Motorrad, UX-VA-4 6/8
M10 x 65 38 Nm
Bleed screw in banjo bolt 10 Nm
34 21 - Rear brake
Bleed screw in rear brake caliper
M10 x 1 14 Nm
Brake disc to wheel flange
M8 x 15.5, Replace screw
Thread-locking compound (Micro-encapsulated)
tighten by stages in diagonally
opposite sequence
Tightening torque, 12 Nm
Additional torque, 30 Nm
34 32 - Brake lines
Brake line to fork bridge
M6 x 25 8 Nm
36 23 - Electronic components
Wheel-speed sensor to fork leg
M6 x 16
Thread-locking compound (Micro-encapsulated)
or, Thread-locking compound (Loctite 243, Medium strength)
8 Nm
36 31 - Wheels with bearings
Quick-release axle in telescopic forks
M20 x 1.5 50 Nm
Rear wheel to wheel flange
M10 x 1.25 x 40 tighten in diagonally opposite
sequence
60 Nm
46 53 - Side stand
Side stand to pivot mount
M10 x 1
Thread-locking compound (Micro-encapsulated)
or, Thread-locking compound (Loctite 243, Medium strength)
40 Nm
Side-stand switch to pivot-bearing screw
M6 x 16
Thread-locking compound (Micro-encapsulated)
or, Thread-locking compound (Loctite 243, Medium strength)
6 Nm
46 61 - Front-wheel cover
Front-wheel cover to telescopic fork
M5 x 14.5 2 Nm
46 63 - Motorcycle fairing, windscreen
Windscreen to holder
BMW-Motorrad - 0A05 - R 1200 RS, K54
052015 R1200 RS, K54 BMW Motorrad, UX-VA-4 7/8

Brilliant, many thanks, Dave

Zitat von Bertie im Beitrag #1

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Hi folks
I can only find minimal reference to torque settings on pp 220-222. Does anyone know where there is a comprehensive listing please? I have searched this site but couldn't spot anything.
I'm about to ft the Powerbronze hugger and it needs the bolts that secure the rear brake caliper to be replaced and tightened (PB says "use the manufacturers settings!"

Thanks

---

I wonder if they do one for the 1250 yet? Will have to have a search

Many thanks for that

Zitat von Wayfarer im Beitrag #5

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I wonder if they do one for the 1250 yet? Will have to have a search

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